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Archive for the ‘Erlene’s green cotton’ Category

tahkli and cotton--green-brown-bolls and skeins - BLOG

Nankeen Brown and Erlene’s Green cotton with a tahkli spindle. The fiber is lighter at harvest, as you see in the bolls, and darkens once you scour it.

I love to spin cotton, but I will be the first to admit that it is not an easy thing to learn. I had no knowledge of spinning any fiber when I took on cotton, but I wanted to learn to spin fiber that I grew in my garden. Wool spinners had told me it was hard to spin cotton because it was such a short fiber. However, since I would learn on cotton, I figured that would be my normal.

Cotton is a short fiber, being only about an inch or so long, more or less. You are probably familiar with seeing drop spindles that spinners use. You see them hanging from the fiber in front of the spinner while she/he works. Short fibers, such as cotton, require a lighter weight supported spindle. The tip of the spindle rests in a small dish while spinning. I needed to acquire a spindle and instruction, so I turned to Joan Ruane in Arizona. I didn’t make the trip there, but learned from her video, which came in a kit that included a tahkli spindle, support dish, bobbins, and cotton sliver. It took much practice to go beyond something that resembled rope to something that resembled thread, but I kept at it. Eventually muscle memory kicked in and things got easier. Joining a handspinning group helped tremendously.

When you look for cotton fiber to spin, most likely what you will find is cotton sliver, which is a long rope-like preparation. You might come across roving, which is a thinner preparation of sliver. I often use the words sliver and roving interchangably. I learned when working with sliver that, by dividing it lengthwise into several strands, it was easier to work with if I only used a strand at a time. You might also find cotton in the form of punis, which is cotton that has been carded and rolled into cigar shapes. I have never spun from punis.

lazy kate-bobbins and carboard box - BLOG

Box holding tahkli for winding off; plastic, wood, and homemade bamboo bobbins; lazy kate that holds two bobbins for plying.

None of those preparations are quite like what you will be working with from your homegrown cotton, but it is something to learn from. I believe that anyone learning to spin should learn to spin with a spindle before progressing to a wheel. For one thing, it is cheaper to get started. Also, you gain skills that will help you with any spinning. With only one tahkli spindle I was able to spin enough cotton to make my vest, which you can learn more about here. Once the spindle was full, I would wind it off onto a bobbin and fill the spindle again. In the photo you can see the cardboard box I used to hold the spindle while I wound off onto bobbins. I bought plastic and wooden bobbins and even made some from bamboo. With 2 bobbins on a lazy kate, I could ply the cotton on a larger spindle made with a dowel and 2” wooden wheel. I used 2-ply cotton for both warp and weft when I wove the fabric.

book charkha-cotton-seeds-mat - BLOG

Indian book charkha from New World Textiles.

After the vest, I made a shirt. By this time I had acquired an Indian book charkha from New World Textiles and used that to spin all the cotton for the shirt. I had also acquired a Louet S10 spinning wheel. I used the spinning wheel for the plying, but I needed to get a high-speed bobbin to do it. No matter how fast I treadled, the regular bobbin did not go around fast enough. Cotton requires a high spinning ratio. Plying with the wooden spindle worked great, but using the spinning wheel for that job was faster.

I can spin off the seed with the tahkli, but find the charkha is so fast that it is better to take the seeds out first, which I do by hand. However, when I first started working with cotton I thought I would need to card it. Cotton cards cost more than I wanted to spend for a project I was just getting into, so I bought dog brushes at the pet store. They worked fine. I’ve since acquired regular cotton cards, but the lighter weight dog brushes are great for starting out. I only card the fiber if it has become compacted. I’m working with some cotton right now that I didn’t grow. This cotton had the seeds removed with an electric cotton gin and I find that I need to card the fiber before spinning. Some spinners card cotton and roll it into punis. I find that unnecessary. The fiber that I’ve taken the seeds from is loose enough to spin as it is and the fiber that I’ve carded is also loose enough. Of course, spinning it off the seed is the easiest way and that can happen with your homegrown supply.

Sliver, roving, and punis are fiber preparations that are better for commercial transactions. They can be manufactured, measured, stored, and shipped easier than working with cotton fluff pulled from the seed. Actually, in manufacturing, the fiber isn’t pulled from seeds, it is cut from them in the ginning process.

balls of cotton for shirt and swift - BLOG

Swift with skeins and balls of naturally colored cotton for a shirt.

When I made the vest, I worked with one spindle at a time and put the fiber on bobbins. From there it went into skeins. Since three spindles came with the charkha, once I had three spindles full, I wound the fiber from all three spindles into one skein using my swift. Lacking a swift, you could wind it around anything that you could remove it easily from. I scoured the skeins by boiling them in a large pot of water with washing soda and a bit of soap. That is when the color pops. The fiber was then wound into balls over a core of crumpled paper. The balls you see of cotton in this photo are what I prepared for my shirt.

The cotton you grow in your garden is a premium product. Hand picking ensures that the fiber is never subjected to the harsh treatments that commercial cotton is. Take care in the picking to not also gather leaves or other bits of the plant that will dry and be hard to pick out later. Removing the seeds by hand is not hard. You can take a small bag of seeded cotton with you anywhere and work on the seeds while you are waiting for whatever you need to wait for. It is good to keep your hands busy. Save the seeds to plant next year.

For spinning, I have recently moved up to a Bosworth attache charkha, which is wonderful. As much as I like it, I would hope that you start your cotton journey with a tahkli, like I did. I still use my tahlki and spin with it in public whenever I can. Spinning in public is a great way to meet people and spread the word that this is actually something you can do, not something out of the history books. Have fun spinning!homeplace earth

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cotton-brown-openboll-BLOG

Brown cotton ready to harvest.

This year I am on a mission to encourage gardeners to grow textile fibers and take them all the way to clothes to wear. The last post was devoted to flax for linen and this one is about cotton. Not everyone lives in a climate where cotton thrives, but even if it doesn’t actually thrive where you live, you might get a few bolls to play with. I know of someone who grew some cotton in her greenhouse in Northern Ireland in 2016 and harvested 21 grams of fiber. That’s the amount that would fill 3 spindles from my Indian charkha! Not enough for a shirt, of course, but enough to experience what it is like to grow and spin your own cotton. You could buy fiber someone else grew and spin it, adding yours into the mix, and make a garment from that.

You will need full sun for cotton, along with hot weather. Cool nights will diminish your harvest. I generally tell people to plant cotton like they would tomatoes. That means start the seeds about 6 weeks ahead and transplant out around the time of the last spring frost. If you live in a hot climate you may have a long enough growing season to direct sow the seeds, eliminating the need to grow out transplants. The soil temperature about the time of our last spring frost is 60°. Even better for cotton would be a soil temperature of 65°. For a more in-depth look at soil temperatures, I found Development and Growth Monitoring of the Cotton Plant from Texas A&M AgriLife Extension. Good germination depends on warm conditions. You can grow cotton in pots. If you do that and live in a not-so-favorable climate, you could bring the pots inside toward the end of the season.

red foliated cotton in the garden 3016-BLOG

Red Foliated Cotton in the garden–red foliage, white cotton.

When I first grew cotton I purchased seed from Southern Exposure Seed Exchange in Mineral, Virginia. Now I save my own seed to plant back each year. Southern Exposure is local to me and a great company to work with, and I’m not just saying that because they put a photo of me wearing my homegrown, handspun cotton vest in their catalog. The Southern Exposure catalog suggests setting cotton plants 18-30 inches apart in rows 5 feet apart. Cotton requires a good long season—120 days or more, depending on the variety—and it needs every bit of that. I’ve found it usually takes longer for most of the bolls to mature than the days to maturity that are listed for the variety. It all depends on the number of heat units the plants experience over the season. Refer to the Texas A&M article above for more on that. By the time frost hits here there are often bolls that have not opened yet. They can be brought inside and left in a basket to ripen at their own pace into winter. Sometimes I have put those unopened bolls in my solar food dryers and let them pop open there.

Susan--G-B-2016 - BLOG

Part of the Cotton Project. All these colors were grown in the same bed in 2016 from seeds of cotton that had grown in a bed I thought would produce green fiber, but had light brown fiber.

I start cotton seeds in my coldframe, as I do everything else, and set the transplants out a few weeks later than the last spring frost date, since the preceding cover crop is usually rye that is cut at pollen shed and left as mulch. I often transplant on 12 inch centers in my 4 foot wide beds. Varieties will cross with each other, so if you want to keep the variety you are planting pure, the best way to do that is to grow only one variety a year. Southern Exposure suggests isolating varieties by ⅛ mile (660 ft.) for home use, and ¼ to ½ mile or more for pure seed.  I have experienced the mixing of colors when I grew both green and brown cotton in the same year. Even if it crosses, the harvest is still great cotton to work with. In fact, that’s what made my homegrown vest so interesting. In 2016 I carefully sorted seeds from a previous harvest according to fiber color and if they grew in either the green or the brown bed. Some of my friends and family grow them out. We called it the Cotton Project. I’m working with the harvests now and will be writing about it at some point.

If you live in a cotton growing state you may need to get a permit to grow even a small amount of cotton in your garden. Each year, here in Virginia, I contact the Office of Plant Industry Services of the Virginia Department of Agriculture and Consumer Services (VDACS). If I lived closer to the cotton growing areas of the state I would be required to pay a per-acre fee and VDACS would place a boll weevil trap at my place, to be monitored by an inspector throughout the season. The boll weevil, once a scourge to the cotton industry, has not been seen in Virginia since 1995, nevertheless monitoring for it continues. The boll weevil is still alive in Texas.

I checked information online about Georgia’s Boll Weevil Eradication Program and see that few permits are given for non-commercial cotton, and those involved heritage farms that had educational programs, but you could still inquire what it would take to get a permit for you to grow cotton. States that are part of the Boll Weevil Eradication Program, which is any state with commercial cotton production, would have a policy for non-commercial growers, such as yourself. In my case, all it takes is an email explaining where I am growing cotton again this year for educational purposes and how much area will be in cotton production. I measure the area in square feet, not acres. I receive a waiver by return email, no problem. The program is taken so seriously because the fear of the boll weevil making a comeback is so strong. Boll weevils can move around via our interstate  highways as fast as our cars and trucks can carry them as hitchhikers, and could find a safe harbor in your garden if not watched for.

green spun cotton, seeds, spindle - BLOG

Erlene’s Green cotton. Seeds plus fiber total 1 ounce. Fiber is 25% of weight.

I like to grow cotton so that I can spin it and make clothes—a vest and shirt, so far. It is fascinating to plant a seed, harvest the fiber, and produce thread. I think it should be part of every school garden that has the right climate for it. History can come alive for the students when they harvest the cotton bolls, take out the seeds, and learn to spin. If the students don’t spin it themselves, someone should be on hand to demonstrate that for them with their very own school-grown cotton. Most likely, the cotton that will be harvested in the fall will have been planted by the previous class. The harvesting class will save the seeds from their harvest and plant them out as a gift for the next class. What a great way to live!

Planting for fiber is the easy part; learning what to do with it is another thing altogether. This year I will be leading the way for you with my blog posts about cotton and flax, with directions for what’s next. In fact, since cotton and flax fiber to practice on is available for purchase many places, I hope to have you spinning while you are waiting for your harvest.homeplace earth

 

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OLYMPUS DIGITAL CAMERAI have completed another garment with my homegrown cotton! You may recall that I made a vest from my homegrown, handspun, handwoven, naturally-colored cotton in 2015. For the vest I used my green cotton. I had grown green and brown in separate gardens, but they crossed. There was some brown and a bit of white (although I wasn’t growing any white) mixed in with the green and I spun it all together. It was easier that way since I was spinning it off the seed.

book-charkha-cotton-seeds-mat-blog

Indian book charkha

This time I carefully separated out the colors and took the seeds out by hand before spinning. Examining the seed and noticing the feel of the fiber helped with identification, since sometimes the colors are so faint at harvest that it is hard to tell them apart. Once the fiber is spun and boiled to set the twist, the color pops. As for feel, the green feels a bit silky compared to the brown. The green fiber is also a little longer than the brown. The Nankeen brown seed I was working with is naked seed with no lint on it. Everything else had fuzzy seeds. I spun all the cotton for the shirt on my Indian book charkha that I bought from Eileen Hallman at New World Textiles.  I plied the singles on my Louet10 wheel. I had Nankeen Brown, Erlene’s Green, and light brown. When I got right down to it, I didn’t have enough green and brown fiber for my project, so I used the white cotton I had grown in the late 1990s. I didn’t know how to spin then and had put it away in a box, seeds and all. That first homegrown cotton is now in my new shirt.

loom-with-fabric-for-shirt-blog

My loom with fabric for the shirt on it.

I spun the brown, green, and white separately, then plied brown and green together and brown and white together. I used the same 12″ table loom as I used for my vest, resulting in 9½” wide panels of fabric to work with. There are 2 panels on each front and back and ½ panel on each side. Each sleeve is made from 2½ panels. I wanted to conserve as much of the fabric as I could, cutting only the lengths apart. The only shaping was for the neck. The color of the cotton that had crossed expressed itself as light brown, whether it was in the brown bed or the green bed. I used the light brown for my warp. My loom has 8 spaces per inch on the beater bar and enough string heddles for 8 ends per inch (epi). I could have made more heddles and doubled up the warp ends through the beater bar, but I didn’t. The 8 epi made for a weft faced fabric like my vest. I used my homegrown 2-ply cotton throughout.

OLYMPUS DIGITAL CAMERAI wove four full length (30½”) panels for the front and back. The change of color from brown/white to brown/green is woven in, not pieced. The side panel was woven at 22” long. The sleeve panels were woven at 14” (10½” brown/white ply and 3½” brown/green). The hem is 1” plus an additional ⅜” turned in from there. I had to make sure to allow for shrinkage when I determined my measurements for weaving. Shrinkage in the length amounted to about 8%.

Most of the seams were ¼”. I made facing for the neckline from cotton fabric that had been dyed with black walnuts. There is a ⅜” seam at the shoulders. I designed this pattern myself and made a shirt from pieces of denim saved from old jeans to try it out before cutting my homegrown cotton. The shirt fit beautifully. To make more room in my hips, especially when putting my hands in my pockets, I did not bring the seams where the front and back panels connect to the side panels down all the way to the hem, leaving a few inches open. Those edges were faced with the walnut dyed cotton.

yarn-for-shirt-blog

Cotton used in my shirt. I didn’t need the green/white ball.

The hardest part of this project was estimating how much fiber I needed. I had the calculations of how much 2-ply yarn it took to make my vest, but now I was using a charkha to spin. That, combined with having more spinning experience, my yarn was finer, requiring more yards per woven inch. I needed to calculate carefully because I had a limited amount of fiber. By keeping careful records and weaving a sample, I estimated that I needed 43.65 yards of raw singles for each 1” of weaving. This cotton would get boiled twice—once after spinning into singles and again after plying. I estimated about 12.5% total shrinkage for that. Once everything was plied, I needed a figure for how much 2-ply yarn necessary to finish my project. I estimated 22.2 yards of 2-ply yarn for each inch of weaving. My calculations from actual weaving were 18.1-22.2 yards of 2-ply for each inch of weaving. Thinking back to the 43.65 yards of raw singles, taking out 12.5% for shrinkage and dividing it by 2 to make the 2-ply yarn, I would end up with 19 yards of 2-ply per inch of weaving. There are many ways to calculate and I wanted to use generous estimates to make sure I had enough fiber. Periodically I checked my 2-ply yarn for wraps per inch (wpi) and found it to vary from 29-35 wpi.

I loved doing this project, although, at times I thought I would go crazy doing the calculations. I wanted something appropriate to wear it with, so I made a pair of jeans from naturally brown denim I bought from Sally Fox at Vreseis.com. I’m wearing those jeans in the top photo.

I am enjoying wearing this shirt everywhere I can. It is so comfortable! The design allows freedom of movement and that contributes to the comfort, but I think all the good energy it embodies contributes even more. Knowing I grew it from saved seeds, spun, wove, and sewed it gives me a great feeling of satisfaction. I want to encourage other spinners out there to do the same. This shirt weighs 14 ounces. To give you an idea of how much space you would need to grow that much, in my Grow and Spin Cotton post I gave yields of 12-16 ounces per 100 sq. ft. Your yield could be higher or lower, depending on where you live. I hope you give it a try!homeplace earth

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