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Archive for the ‘seed to garment’ Category

tahkli and cotton--green-brown-bolls and skeins - BLOG

Nankeen Brown and Erlene’s Green cotton with a tahkli spindle. The fiber is lighter at harvest, as you see in the bolls, and darkens once you scour it.

I love to spin cotton, but I will be the first to admit that it is not an easy thing to learn. I had no knowledge of spinning any fiber when I took on cotton, but I wanted to learn to spin fiber that I grew in my garden. Wool spinners had told me it was hard to spin cotton because it was such a short fiber. However, since I would learn on cotton, I figured that would be my normal.

Cotton is a short fiber, being only about an inch or so long, more or less. You are probably familiar with seeing drop spindles that spinners use. You see them hanging from the fiber in front of the spinner while she/he works. Short fibers, such as cotton, require a lighter weight supported spindle. The tip of the spindle rests in a small dish while spinning. I needed to acquire a spindle and instruction, so I turned to Joan Ruane in Arizona. I didn’t make the trip there, but learned from her video, which came in a kit that included a tahkli spindle, support dish, bobbins, and cotton sliver. It took much practice to go beyond something that resembled rope to something that resembled thread, but I kept at it. Eventually muscle memory kicked in and things got easier. Joining a handspinning group helped tremendously.

When you look for cotton fiber to spin, most likely what you will find is cotton sliver, which is a long rope-like preparation. You might come across roving, which is a thinner preparation of sliver. I often use the words sliver and roving interchangably. I learned when working with sliver that, by dividing it lengthwise into several strands, it was easier to work with if I only used a strand at a time. You might also find cotton in the form of punis, which is cotton that has been carded and rolled into cigar shapes. I have never spun from punis.

lazy kate-bobbins and carboard box - BLOG

Box holding tahkli for winding off; plastic, wood, and homemade bamboo bobbins; lazy kate that holds two bobbins for plying.

None of those preparations are quite like what you will be working with from your homegrown cotton, but it is something to learn from. I believe that anyone learning to spin should learn to spin with a spindle before progressing to a wheel. For one thing, it is cheaper to get started. Also, you gain skills that will help you with any spinning. With only one tahkli spindle I was able to spin enough cotton to make my vest, which you can learn more about here. Once the spindle was full, I would wind it off onto a bobbin and fill the spindle again. In the photo you can see the cardboard box I used to hold the spindle while I wound off onto bobbins. I bought plastic and wooden bobbins and even made some from bamboo. With 2 bobbins on a lazy kate, I could ply the cotton on a larger spindle made with a dowel and 2” wooden wheel. I used 2-ply cotton for both warp and weft when I wove the fabric.

book charkha-cotton-seeds-mat - BLOG

Indian book charkha from New World Textiles.

After the vest, I made a shirt. By this time I had acquired an Indian book charkha from New World Textiles and used that to spin all the cotton for the shirt. I had also acquired a Louet S10 spinning wheel. I used the spinning wheel for the plying, but I needed to get a high-speed bobbin to do it. No matter how fast I treadled, the regular bobbin did not go around fast enough. Cotton requires a high spinning ratio. Plying with the wooden spindle worked great, but using the spinning wheel for that job was faster.

I can spin off the seed with the tahkli, but find the charkha is so fast that it is better to take the seeds out first, which I do by hand. However, when I first started working with cotton I thought I would need to card it. Cotton cards cost more than I wanted to spend for a project I was just getting into, so I bought dog brushes at the pet store. They worked fine. I’ve since acquired regular cotton cards, but the lighter weight dog brushes are great for starting out. I only card the fiber if it has become compacted. I’m working with some cotton right now that I didn’t grow. This cotton had the seeds removed with an electric cotton gin and I find that I need to card the fiber before spinning. Some spinners card cotton and roll it into punis. I find that unnecessary. The fiber that I’ve taken the seeds from is loose enough to spin as it is and the fiber that I’ve carded is also loose enough. Of course, spinning it off the seed is the easiest way and that can happen with your homegrown supply.

Sliver, roving, and punis are fiber preparations that are better for commercial transactions. They can be manufactured, measured, stored, and shipped easier than working with cotton fluff pulled from the seed. Actually, in manufacturing, the fiber isn’t pulled from seeds, it is cut from them in the ginning process.

balls of cotton for shirt and swift - BLOG

Swift with skeins and balls of naturally colored cotton for a shirt.

When I made the vest, I worked with one spindle at a time and put the fiber on bobbins. From there it went into skeins. Since three spindles came with the charkha, once I had three spindles full, I wound the fiber from all three spindles into one skein using my swift. Lacking a swift, you could wind it around anything that you could remove it easily from. I scoured the skeins by boiling them in a large pot of water with washing soda and a bit of soap. That is when the color pops. The fiber was then wound into balls over a core of crumpled paper. The balls you see of cotton in this photo are what I prepared for my shirt.

The cotton you grow in your garden is a premium product. Hand picking ensures that the fiber is never subjected to the harsh treatments that commercial cotton is. Take care in the picking to not also gather leaves or other bits of the plant that will dry and be hard to pick out later. Removing the seeds by hand is not hard. You can take a small bag of seeded cotton with you anywhere and work on the seeds while you are waiting for whatever you need to wait for. It is good to keep your hands busy. Save the seeds to plant next year.

For spinning, I have recently moved up to a Bosworth attache charkha, which is wonderful. As much as I like it, I would hope that you start your cotton journey with a tahkli, like I did. I still use my tahlki and spin with it in public whenever I can. Spinning in public is a great way to meet people and spread the word that this is actually something you can do, not something out of the history books. Have fun spinning!homeplace earth

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spinning wheel-flax distaff - BLOGI have promised to take you through the whole process of seed to garment with flax this year. You start with getting seeds in the ground, then once harvest occurs—which is about 100 days from planting—a whole lot more needs to happen before you have fiber to spin. Nevertheless, I have decided to jump right to spinning. You can learn to spin flax fiber you have bought while you are waiting for the harvest. That is what I did starting out. When it is closer to harvest, I’ll write about what to do next.

Whether you are going to spin flax or cotton, it is always a bit different working with “store bought” fiber, rather than with your homegrown fiber. However, any experience you have with whatever fiber you can acquire will be beneficial. Lacking homegrown flax, you can buy flax to spin in either strick form, also known as line flax, or roving. A strick is what you will have from your homegrown flax. It is long flax fibers, just as it would come from the hackles. You will learn about hackles in a future post. You need to keep those fibers manageable while you are spinning, and that is the part that was daunting to me at first, until I learned that all I needed to do was to hang them up like a ponytail and pull fibers from the bottom to spin. You can see in the photo that I hang a flax strick from a fancy stand that I believe held a lamp long ago. I thought it was interesting when I found it in someone’s barn, not knowing that I would put it to use as a distaff.

distaff with flax - BLOGA distaff is what is used to hold fibers for spinning. You might have seen photos of traditional distaffs with flax fibers surrounding a core with a ribbon holding everything in place. In the Flax to Linen class at the John C. Campbell Folk School I learned to spread the fibers from a flax strick out and fill a distaff. This photo was taken during that class. Some distaffs are shorter and made to be portable. The spinner puts one end in her/his belt or pocket, supporting the rod with their arm, as they spin on a spindle.

That was interesting and traditional, and I am sure it has some advantages, but hanging up the flax ponytail is a lot easier. A ribbon can still be added if you like. A simple free-standing distaff can be made from a long dowel or broom handle mounted on a base. A knob on top will give you something to tie the flax to. In her book The Practical Spinner’s Guide: Cotton, Flax, and Hemp, Sephanie Gaustad suggests putting a broom into a Christmas tree stand for a distaff. You could even hang a flax ponytail from a nail in the wall.

turkish spindle with flax sliver - BLOG

Turkish spindle with flax roving.

When I spin at home with my Louett S10 wheel, I use the set-up you see in the first photo. That spinning wheel was a gift from a friend who no longer needed it. I didn’t shop around and choose it for spinning flax. When I spin flax away from home I spin on a spindle; more specifically, a Turkish spindle. There are many kinds of spindles you could use, but I chose this one because I was in need of a spindle for flax when I visited the Woolgatherers store in Wisconsin and found this one made by a local woodworker from local wood. Furthermore, the woodworker’s name was Scott Snyder—same name as my brother in Ohio, who is also a woodworker. My brother makes rocking horses and other rocking things. I think Turkish spindles are great because they come apart, leaving you with your ball of yarn intact. You spin a length of yarn, then wind on going over two legs and under one all around (or over one and under two). Attach the yarn to the top of the spindle with a half-hitch and you are ready to spin some more.

You can make a drop spindle with a ¼” dowel, about 12” long or so, and a 2” wooden wheel, such as you would find in a craft store. If you put a hook in the end of the dowel, you don’t have to bother with the half hitch at the top when you are spinning. Once you spin a length of yarn, you wind it on the dowel, then spin some more.

Although I spin cotton clockwise (Z twist), I read in Linen: From Flax Seed to Woven Cloth by Linda Heinrich that flax fibers naturally spin counter-clockwise (S twist), so I spin flax counter-clockwise. To tell the truth, I never took the time to notice the natural spin of flax. You can spin either way, as long as you remember which way that is and always do it the same.

turkish spindle with flax strick - BLOG

Turkish spindle with flax strick.

The flax you buy to spin might be in roving form (above photo), which is sort of an untwisted rope. Cotton spinners may be familiar with cotton roving. The fibers in roving, which is machine prepared, are shorter than line flax. When I was first learning I bought flax roving from Paradise Fibers and a strick from Woolgatherers. At first I thought that the roving would be easier. I left it wound up in the bag it came in and pulled from there. I put the flax bag inside a shoulder bag so that it was hanging at my side and spun it on my Turkish spindle. However, the more I worked with the line flax, the better I liked it. Also, the line flax was what I would be working with once I grew my own. I learned that I could fold a towel around the line flax and lay it in my lap while I spun on my spindle. Of course, if I am walking around, like I tend to do at a handspinning meeting, I need to drape the towel over my arm or put in my shoulder bag hanging at my side.

It is best to moisten flax with water or saliva while you are spinning it. It will help to make it smooth, avoiding a hairy appearance. Traditionally, a spinner would lick her/his fingers while spinning to provide the moisture. Although I have used the saliva method, and like the idea of my enzymes being added to the fiber, I usually spin at the wheel with a dish in my lap holding a rag moistened with water or, if I am moving around with the spindle, I attach a cup to my belt loop with a small carabiner to hold the moistened rag.

I hope these tips will help to get you started spinning flax. Practice now and you will be ready when you have your own homegrown fiber to spin

.homeplace earth

 

 

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cotton-brown-openboll-BLOG

Brown cotton ready to harvest.

This year I am on a mission to encourage gardeners to grow textile fibers and take them all the way to clothes to wear. The last post was devoted to flax for linen and this one is about cotton. Not everyone lives in a climate where cotton thrives, but even if it doesn’t actually thrive where you live, you might get a few bolls to play with. I know of someone who grew some cotton in her greenhouse in Northern Ireland in 2016 and harvested 21 grams of fiber. That’s the amount that would fill 3 spindles from my Indian charkha! Not enough for a shirt, of course, but enough to experience what it is like to grow and spin your own cotton. You could buy fiber someone else grew and spin it, adding yours into the mix, and make a garment from that.

You will need full sun for cotton, along with hot weather. Cool nights will diminish your harvest. I generally tell people to plant cotton like they would tomatoes. That means start the seeds about 6 weeks ahead and transplant out around the time of the last spring frost. If you live in a hot climate you may have a long enough growing season to direct sow the seeds, eliminating the need to grow out transplants. The soil temperature about the time of our last spring frost is 60°. Even better for cotton would be a soil temperature of 65°. For a more in-depth look at soil temperatures, I found Development and Growth Monitoring of the Cotton Plant from Texas A&M AgriLife Extension. Good germination depends on warm conditions. You can grow cotton in pots. If you do that and live in a not-so-favorable climate, you could bring the pots inside toward the end of the season.

red foliated cotton in the garden 3016-BLOG

Red Foliated Cotton in the garden–red foliage, white cotton.

When I first grew cotton I purchased seed from Southern Exposure Seed Exchange in Mineral, Virginia. Now I save my own seed to plant back each year. Southern Exposure is local to me and a great company to work with, and I’m not just saying that because they put a photo of me wearing my homegrown, handspun cotton vest in their catalog. The Southern Exposure catalog suggests setting cotton plants 18-30 inches apart in rows 5 feet apart. Cotton requires a good long season—120 days or more, depending on the variety—and it needs every bit of that. I’ve found it usually takes longer for most of the bolls to mature than the days to maturity that are listed for the variety. It all depends on the number of heat units the plants experience over the season. Refer to the Texas A&M article above for more on that. By the time frost hits here there are often bolls that have not opened yet. They can be brought inside and left in a basket to ripen at their own pace into winter. Sometimes I have put those unopened bolls in my solar food dryers and let them pop open there.

Susan--G-B-2016 - BLOG

Part of the Cotton Project. All these colors were grown in the same bed in 2016 from seeds of cotton that had grown in a bed I thought would produce green fiber, but had light brown fiber.

I start cotton seeds in my coldframe, as I do everything else, and set the transplants out a few weeks later than the last spring frost date, since the preceding cover crop is usually rye that is cut at pollen shed and left as mulch. I often transplant on 12 inch centers in my 4 foot wide beds. Varieties will cross with each other, so if you want to keep the variety you are planting pure, the best way to do that is to grow only one variety a year. Southern Exposure suggests isolating varieties by ⅛ mile (660 ft.) for home use, and ¼ to ½ mile or more for pure seed.  I have experienced the mixing of colors when I grew both green and brown cotton in the same year. Even if it crosses, the harvest is still great cotton to work with. In fact, that’s what made my homegrown vest so interesting. In 2016 I carefully sorted seeds from a previous harvest according to fiber color and if they grew in either the green or the brown bed. Some of my friends and family grow them out. We called it the Cotton Project. I’m working with the harvests now and will be writing about it at some point.

If you live in a cotton growing state you may need to get a permit to grow even a small amount of cotton in your garden. Each year, here in Virginia, I contact the Office of Plant Industry Services of the Virginia Department of Agriculture and Consumer Services (VDACS). If I lived closer to the cotton growing areas of the state I would be required to pay a per-acre fee and VDACS would place a boll weevil trap at my place, to be monitored by an inspector throughout the season. The boll weevil, once a scourge to the cotton industry, has not been seen in Virginia since 1995, nevertheless monitoring for it continues. The boll weevil is still alive in Texas.

I checked information online about Georgia’s Boll Weevil Eradication Program and see that few permits are given for non-commercial cotton, and those involved heritage farms that had educational programs, but you could still inquire what it would take to get a permit for you to grow cotton. States that are part of the Boll Weevil Eradication Program, which is any state with commercial cotton production, would have a policy for non-commercial growers, such as yourself. In my case, all it takes is an email explaining where I am growing cotton again this year for educational purposes and how much area will be in cotton production. I measure the area in square feet, not acres. I receive a waiver by return email, no problem. The program is taken so seriously because the fear of the boll weevil making a comeback is so strong. Boll weevils can move around via our interstate  highways as fast as our cars and trucks can carry them as hitchhikers, and could find a safe harbor in your garden if not watched for.

green spun cotton, seeds, spindle - BLOG

Erlene’s Green cotton. Seeds plus fiber total 1 ounce. Fiber is 25% of weight.

I like to grow cotton so that I can spin it and make clothes—a vest and shirt, so far. It is fascinating to plant a seed, harvest the fiber, and produce thread. I think it should be part of every school garden that has the right climate for it. History can come alive for the students when they harvest the cotton bolls, take out the seeds, and learn to spin. If the students don’t spin it themselves, someone should be on hand to demonstrate that for them with their very own school-grown cotton. Most likely, the cotton that will be harvested in the fall will have been planted by the previous class. The harvesting class will save the seeds from their harvest and plant them out as a gift for the next class. What a great way to live!

Planting for fiber is the easy part; learning what to do with it is another thing altogether. This year I will be leading the way for you with my blog posts about cotton and flax, with directions for what’s next. In fact, since cotton and flax fiber to practice on is available for purchase many places, I hope to have you spinning while you are waiting for your harvest.homeplace earth

 

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flax-straw-spun-thread-on-spindle-a2-2016-blog

Homegrown flax straw, line flax, and linen thread spun from the line flax.

Growing flax in your garden and making it into linen is a great experience. Linen is the name for flax fiber once it is made into thread. It is hard to believe that what you harvest in the summer, something that looks less vibrant than the straw that results from growing wheat and rye, can produce fiber that can be made into fabric. Knowledge and the right tools is all it takes, in addition to planting the flax seeds at the correct time.

The variety of flax you will be planting for linen (Linum usitatissimum) is different than flax for culinary use (Linum perenne). Also, the planting is different. For linen you will need to plant the seeds closer together to get a very thick stand. The goal is to have straight stalks with no branching. A variety of fiber flax that I have found readily available is Marilyn. The Heirloom Seed Project at the Landis Valley Village and Farm Museum in Lancaster, Pennsylvania sells Marilyn flax seed, as does the Hermitage in Pitman, Pennsylvania. Richters in Canada is also a source of flax seed. One pound of flax seed will plant about 300-400 square feet. You might find it for sale in some places by the packet for smaller areas.

Don’t delay in ordering your seeds because the time to plant is in early spring. Last year I planted on March 8 here in Virginia in Zone 7. Using the information in Linda Heinrich’s book, Linen: From Flax Seed to Woven Cloth, as my guide, I waited until the soil had warmed to at least 43-46° F. (6-8° C.). Soil that is too cold will slow germination. Since I was planting in beds in my vegetable garden, I had the required open and sunny space. One guideline as a time to plant is to count back 100 days from when hot weather (80° F., 27° C.) sets in. Here in Virginia it can get hot early, so I went with the soil temperature guideline.

flax-flowering-blog

flax flowers

Harvest time is 90-100 days from planting, or 30 days after the crop is in full flower. I watched for that and marked my calendar for harvest in 30 days. There will be some earlier blooms and some later ones, but watch for the major flush of blooms. I harvested most of my flax on June 22. I let one bed go about two weeks later to let the seeds mature, harvesting that bed on July 8. I thought I would be sacrificing the quality of the fiber if I waited for the seeds to mature, but so far, it looks good. I have processed it into line flax for spinning, but haven’t spun it yet. Time will tell.

I prepare in the fall for my early spring flax planting. The area needs to be moderately fertile. In the fall, instead of planting a cover crop, I cover the intended flax beds with leaves from the oak and maple trees in our yard, since I can never be too sure what the weather will be in early spring and I want the beds ready early. If I could depend on having the cover crop winterkill, I would plant for that. However, sometimes our winters are too mild for a sure winterkill, which has happened this year. I pull off the leaves a week or two before planting to let the soil warm and, when the time is right, put in the seeds.

flax-growing-in-rows-in-the-gardenblog

Flax growing in rows in a 4′ wide garden bed.

Everything I have read about flax cautions about keeping up with the weeding, but I found that was not a problem. The flax was well established by the time weeds appeared. The leaf mulch over the winter might have helped with that. Planting can be done in rows spaced close together (3-4 in., 7.5-10.5 cm.) or broadcast. Planting in rows will help you identify what is flax and what is weeds, making weeding easier. When it is time to harvest, you will be pulling it up, roots and all, rather than cutting it. The fiber extends all the way into the roots and you want every bit.

flax-equipment-blog-brake-hackles-scutching

Flax brake, scutching board and scutching knife, and three hackles. The middle hackle is an antique. We made the other two.

Growing flax is the easy part. Once it is harvested, it will need to be retted, which can be accomplished by soaking it in water or laying it out in the grass to let the dew take care of it for a couple weeks. After that, you will need equipment, which may not be readily available, to process it into line flax to spin. Of course, then you need to spin it, then weave or knit it. Don’t worry, I will be telling you about retting and processing in future posts. We have made a flax brake, scutching board and knife, and hackles to do the processing. The spinning can be done on a handspindle or a spinning wheel.

If you would like to work with flax and you do not intend to grow your own, you can purchase unretted flax from the Heirloom Seed Project at the Landis Valley Museum. That’s how I got started. Places that sell spinning and weaving equipment may have line flax for spinning. The class I took at the John C. Campbell Folk School in 2015 helped jumpstart my flax education.

Get your seeds in the ground this spring and watch for them to flower in 60-70 days, then mark your calendar for harvest 30 days after that. I’ll be posting again before harvest time to guide you along. This will be fun!homeplace earth

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